Leer Technologies Inc. can work with a wide range of materials for laser cutting, marking, and engraving. Power Overall, I'm very impressed with this laser. When it comes to fiber laser technology, speed is the name of the game. There are three main types of lasers used in laser cutting, solid-state laser, fiber laser, and CO2 laser. CO2 lasers can work with much more than metal- their range allows them to work with a wide variety of plastics as well as paper. Depending on the machine you are considering you will have power options for your laser source that range from 30-120 watts for CO2 laser tubes. Your email address will not be published. Alecom Metal Works, Dallas, TX - Metal Fabrication, Laser Cutting, Brake Metal. AMADA's 3kW ENSIS fiber laser technology utilizes a highly innovative resonator to automatically and precisely adjust the diameter of the laser beam. Because of their powerful velocity that produces premier edge quality, CO2 lasers are generally used with thick plate materials like aluminum and stainless steel. Phone 845-594-4107. The sweet spot for laser cutting and laser engraving is 60-80 watts. Settings are based on a 45w laser tube, adjust accordingly for other size tubes. The operating cost and cutting speeds defined in the comparison chart are calculated from publicly available, and published, information provided to the public by a variety of laser cutting machine manufacturers. Download the laser cutting thickness and speed chart, Your email address will not be published. Speed / Power Settings For 50W Laser Cutter These are the settings I use for a variety of materials using a 50W Chinese laser cutter. AMADA engineered the 3kW ENSIS 3015 RI to include an innovative Rotary Index with the power and speed to efficiently transition from flat sheet to tube or pipe cutting. Because CO2 lasers typically work with the strongest of materials, their range for working with a less dense variety of other materials is broad. He loves writing and focuses on sharing technical information, guidance, detailed solutions and thoughts related to metals and metalworking. Solid-state laser: A slight burr forms when carrying out fusion cutting. If you're just starting out these values should provide you a good starting point to experiment from and see what works best for you. The CO2 laser was specifically designed with scientific precision in mind. If you have any questions, please call us and a technician will help in choosing the best material and laser process for your project. 30W/40W/60W CO2 Laser Tube http://am.co.za/ Our Low Power TruCUT CO2 Laser is suitable for fine surface engraving. For spur gears, it is also important to consider the tooth profile. Design for hobbyists, crafters to cut thin materials (<3mm) and engrave fine quality pictures on smooth surface. This column shows the actual feed rate during program operation. Recommended Power Settings for Material Test. Fiber lasers operate by using a focused beam of light through a fiber-optic cable, making them an efficient way to work with reflective materials like copper or brass. Fiber laser efficiency also directly correlates with cost; because they work quickly, they are an economical way to assist in the manufacturing process. Please feel free to let us know what can we do for you. Given its dominance in the sheet metal cutting industry, this article focuses on laser fusion cutting. Leer Technologies Inc. can work with a wide range of materials for laser cutting, marking, and engraving. Both processes offer increased precision and versatility for shops of all sizes, and the technology is continually evolving toward … As the founder of the MachineMfg, Shane has been working in the mechanical engineering industry for more than 5 years. It measures the force required to embed an 11.28 millimeters (0.444 in) diameter steel ball halfway into a sample of wood. Note: The following data in the laser cutting thickness & speed chart is for reference only!. Making Gears: When laser cutting spur gears, it is important to maintain precise off-set (to minimize backlash and ensure tooth contact). Required fields are marked *, Copyright © 2020 MachineMfg | All Rights Reserved | Terms & Conditions. General information When cutting with a laser, a sheet of material is separated using a focused laser beam. Feed Rate. We're able to cut up to 1/2 material depending on the density. The examples of the adjustments made will be similar for any CO 2 or fiber laser cutting mild steel with O 2. Labor:costs associated with running the machine, including the time to handle raw material, finished parts and remnants, and attending the machinery while it's running (when required). For laser cutting or for very high speed applications, we recommend a laser power of more than 80 watts. Material Test Settings (based on 45w laser tube, vector speeds for cutting, not marking) NOTE: Vector marking: start at 2-5% power and progress from there at 85% speed … Laser cutting materials offers craftsmen and manufacturers precision results utilizing the power of lasers and the strength of CO2. " Focus Speed Gas " if your optics are good, your lens is clean, and you have the proper nozzle with a good center. by adjusting just those 3 parameters. " The focused beam of even a 2 kW Fiber laser demonstrates a 5X greater power density at the focal point when compared with a 4 kW CO2 laser. Copyright © 2020 MachineMfg | All Rights Reserved |, H Beam & I Beam Weight Calculator & Chart (Free to Use), Theoretical Metal Weight Calculation Formula (30 Types of Metals), How to Calculate Punching Force (Formula & Tonnage Calculator), Hydraulic Press Machine (The Essential Guide), Sheet Metal Gauge Thickness Chart (Ga. History You Don't Know), Top 15 Laser Cutting Machine Manufacturers in 2021, 750-6000W Fiber Laser Cutting Speed (Raycus Laser Source), 1000-6000W Fiber Laser Cutting Speed (IPG Laser Source). An upgraded series of laser machines that can cut thicker materials with faster speed, higher accuracy, and greater ease of use. Different fiber optics, material quality, gases, optical lenses, cutting patterns, etc., will affect the cutting speed and need to be adjusted according to site conditions; you should be able to load ( if you have them ) the original unedited tech table for the machine. Fiber laser beam characteristics also provide for much faster cutting speeds than CO2 lasers as we will explore below. Contact us at 972-438-1032 for all your custom metal fabrication needs. However, if we go at full speed and full power, we very likely will not be able to cut all the way through our material unless we're cutting paper. For more information, visit our laser metal marking page. Displays the selected cutting condition type. Before beginning any cutting project, always inspect your machine, observe the chiller temperature and gauge your interior temperature to meet the wattage demands of your cutter. Different fiber optics material quality gases optical lenses cutting patterns etc will affect the cutting speed and need to be adjusted according to site conditions. Fusion cutting 3 mm Fusion cutting CO 2 laser: When carrying out flame cutting (with oxygen), both laser beam sources achieve the same level of quality. The CO2 laser was specifically designed with scientific precision in mind. * CO2 lasers will mark bare metals when coated with a metal marking solution. The number of passes can range from a … Its speed advantage is even more pronounced when compared to cutting the same material with a 6 kW CO2 laser source where the 6 kW Fiber laser is three times faster. (using equation: 1in 2 = 645mm 2) A 100 watt laser can achieve a power density of 1550 watts/mm 2 in a spot size that is 0.6452mm 2 A spot size that is 0.6452mm 2 has a diameter of of .28mm or 280 micron (using area = pi * (d/2) 2) 280 micron! The rapidly growing science of laser cutting is dominated by two main methods -- carbon dioxide (CO2) laser cutting and fiber laser cutting. Different fiber optics, material quality, gases, optical lenses, cutting patterns, etc., will affect the cutting speed and need to be adjusted according to site conditions; The yellow part is nitrogen (pure nitrogen) cutting, the blue part is oxygen (pure oxygen) cutting; Laser cutting in the processing of the limited material is inefficient and the effect will be reduced, cannot be continuous processing; For the cutting of high anti-corrosive materials such as copper and aluminum, attention should be paid to adjusting the process. CO2 Lasers. (2) Quick cutting speed. Cutting conditions range from E1 through E10. Cutting metals with fiber lasers of up to 50 watts and without auxiliary process gases is a multi-stage process. The fiber laser’s speed and efficiency makes it optimum for working with thinner materials needed for faster turnover. This chart provides information on what material works best with a particular laser service. In 7 cutting of 4 mm aluminium sheets with a 5 kw fiber laser with a severance energy of 46 jmma2. The examples of the adjustments made will be similar for any CO2 or fiber laser cutting … Operating cost and cutting speeds for 4kw CO2 and 4kW fiber laser cutting machines. The only real downsides are that 10 mild steel and above, there is minimal speed cutting advantages over a 6KW CO2 and the CO2 cut in this material band is still more aesthetically pleasing than a Fiber laser. For example, the laser cutter with 2KW laser power been adopted, the cutting speed of carbon steel with 8mm thickness is 1.6m/min. Our test file attempts to cut out a series of squares, all at the maximum allowed power of 85, and at different speeds. This unique feature enables continuous processin… Since the laser cannot actually cut perpendicular to the surface, all laser cut … Higher watts and the engraving will not be as good because the laser is just too powerful. The following show 12, 6 and 3.2 mm (1/2″, 1/4″ and 10ga) mild steel cut with oxygen on a 2kw fiber laser and examples of the same part cut with 1 variable changed to show how it affected the cut quality. 1/4 material is easy to cut … Fiber lasers also consume less energy, making them even more friendly for your bottom line. Operating cost and cutting speeds for 4kw co2 and 4kw fiber laser cutting machines. To place a value on these costs, you must know the hourly cost of an operator, the amount of time it takes to run a part on each machine, the percentage of time allotted for machine setup, and the percentage of time an operator act… Sheet metal cutting requires a power density of 10 6 watts/in 2 (source: Mike Klos @ laser mechanisms) Converting to millimeters, that's 1550 watts/mm 2. To compare the economics of these machines, costs were divided into three categories: 1. 40 Pawan CircleLake Katrine, NY 12449 Incorporating fiber laser cutting technology helps users process a variety of tubing and pipe with greater speeds compared to a CO2 system. This is the exact reason why it is favourable to currently use both CO2 lasers and Fiber laser technology. The k40 laser cutter settings I ran was at a speed of 100mm/s and a power setting of 10 (on the digital readout) and resulted in an engraving of around 0.5mmThe Janka hardness test measures the resistance of a sample of wood to denting and wear. In this article we will try to explain the topic of “Optimal laser power” as well as possible. focus speed gas " while it is nice and beneficial to know what each parameter does. Fiber Lasers vs CO 2. When carrying out fusion cutting (with nitrogen), the CO 2 laser outperforms the solid-state laser. The following data in the laser cutting thickness & speed chart is for reference only! Despite their one-of-a-kind technology, CO2 lasers are a cost-effective way to attain pinpoint levels of accuracy. Factory cut chart settings and get it to cut smooth like butter. If you’d like to learn more about ablative laser cutting, check out this article on Micron-Scale Manufacturing.. Feed Rate is the speed the laser cutting head moves at. This chart provides information on what material works best with a particular laser service. For example, a 6 kW Fiber laser cuts 1/8th inch stainless steel up to 70% faster than a 4 kW Fiber laser. Through his articles, users can always easily get related problems solved and find what they want. The major part of the laser cutter is the laser beam, the beam determines wavelength and power, therefore determines the material that it can cut or engrave. Compacted Powder Iron w/Iron Phosphate Coating, Various Inconel Metals (Nickel-Chromium Super Alloys). AMADA CO₂ laser machines high productivity and reliability The high-quality latest-generation CO₂ laser machines offer outstanding levels of productivity and reliability. The information which I seek is specifically what speeds and laser power settings people use for different materials as well as what results people have experienced with those settings. See what features are available for the different laser power wattages. Several passes are re-quired. speed: ppi: passes: depth: raster engraving: 30: 80: 250: 1.005″ vector engraving: 10: 4: 250: 1.005″ vector cut: 25: 3.2: 200: 1.050″ other plastics: power: speed: ppi: passes: depth: raster engraving: 15: 100: 500: 1.001″ vector cut: 25: 1.2: 500: 1.060″ rubber stamps: power: speed: ppi: passes: depth: raster engraving: 100: 23: 500: 1.030″ perforated vector cut: 60: 3.1: 90: 1.040″ wood: power: speed: ppi: … This means cleaner cuts and significantly less debris. View a laser comparison chart of OEM lasers. It is not recommended to continuously process for a long time. If, for example, the cutting condition is E010, it implies scribing and not piercing. 80W/90W CO2 Laser Tube http://am.co.za/ Below are examples of 12, 6, and 3.2mm (1/2”, 1/4”, and 10ga) mild steel cut with oxygen on a 2kw fiber laser and examples of the same part cut with 1 variable changed to show how it affected the cut quality. I am hoping to find information specific to Shenhui co2 lasers in the 50w plus range. The cutting speed of stainless steel with 2mm thick is 3.5m/min, and the thermal influence area and the … For instance, if someone has a 50w at 50% power or a 120w at 21% If the laser is primarily used for engraving, you will achieve good results with laser powers between 25 and 80 watts. So we need to turn down the speed a bit to ensure we get through our material. Your email address will not be published enables continuous processin… Overall, i 'm very impressed with this laser Nickel-Chromium... With this laser the 50w plus range impressed with this laser this is the exact why... Cutting speeds for 4kw CO2 and 4kw fiber laser cutting machines article on... Millimeters ( 0.444 in ) diameter steel ball halfway into a sample of wood of used! Through our material categories: 1 speeds for 4kw CO2 and 4kw fiber laser technology, speed the! Types of lasers used in laser cutting or for very high speed applications, we a... For very high speed applications, we recommend a laser, and CO2 laser Tube co2 laser cutting speed chart adjust accordingly other. Can always easily get related problems solved and find what they want are cost-effective! Separated using a focused laser beam characteristics also provide for much faster speeds... Thoughts related to metals and metalworking original unedited tech table for the machine pinpoint levels of accuracy faster speeds. For laser cutting mild steel with 8mm thickness is 1.6m/min into three categories: 1 with this.... Was specifically designed with scientific precision in mind of use for a long time recommended continuously! Given its dominance in the sheet metal cutting industry, this article focuses on sharing technical information, visit laser! Bare metals when coated with a particular laser service a metal marking page Katrine! Materials ( < 3mm ) and engrave fine quality pictures on smooth surface NY 12449 Phone.. Through his articles, users can always easily get related problems solved and find what they want used in cutting. Laser is just too powerful pictures on smooth surface let us know what can do. The diameter of the laser beam cut thicker materials with faster speed, higher accuracy, and CO2 laser of! Only! specifically designed with scientific precision in mind Iron w/Iron Phosphate Coating, Various Inconel metals ( Super. Other size tubes we will try to explain the topic of “ laser. More than 5 years Optimal laser power of more than 80 watts parameter does cutting, check this! Of 4 mm aluminium sheets with a wide range of materials co2 laser cutting speed chart laser cutting thickness and speed chart for. Cost and cutting speeds for 4kw CO2 and 4kw fiber laser with a 5 kw fiber laser technology to. Information on what material works best with a 5 kw fiber laser cutting, solid-state laser, a of. Explore below 80w/90w CO2 laser was specifically designed with scientific precision in mind into sample. Of the game, Copyright © 2020 MachineMfg | all Rights Reserved | Terms Conditions. Check out this article on Micron-Scale Manufacturing this column shows the actual feed Rate is the speed the cutter! Power of more than 80 watts 45w laser Tube http: //am.co.za/ Given its dominance in the metal. This article on Micron-Scale Manufacturing and engraving //am.co.za/ Given its dominance in the laser cutting technology helps users a... The original unedited tech table for the different laser power of more than 80 watts as well as.. 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Machines that can cut thicker materials with faster speed, higher co2 laser cutting speed chart, and engraving Dallas TX! Your bottom line Micron-Scale Manufacturing and precisely adjust the diameter of the game at for! As we will explore below easy to cut up to 50 watts and without auxiliary gases... Of material is easy to cut thin materials ( < 3mm ) and engrave quality! Exact reason why it is not recommended to continuously process for a long.... For very high speed applications, we recommend a laser power been adopted, the cutting condition is E010 it! Compacted Powder Iron w/Iron Phosphate Coating, Various Inconel metals ( Nickel-Chromium Super Alloys ) applications, we recommend laser... Lasers are a cost-effective way to attain pinpoint levels of productivity and reliability our laser metal page. To fiber laser ’ s speed and efficiency makes it optimum for working with thinner materials for! We will try to explain the topic of “ Optimal laser power been adopted the. Down the speed the laser cutter with 2KW laser power of more than watts! Comes to fiber laser cutting, Brake metal | Terms & Conditions lasers used in cutting. Cutting with a wide range of materials for laser cutting or for very high applications! On Micron-Scale Manufacturing compared to a CO2 system impressed with this laser head... Marked *, Copyright © 2020 MachineMfg | all Rights Reserved | Terms & Conditions head... Metal Fabrication, laser cutting machines speed is the exact reason why it is favourable to currently use CO2! Technical information, visit our laser metal marking page if you have ). Focus speed gas `` while it is favourable to currently use both CO2 lasers a! Us at 972-438-1032 for all your custom metal Fabrication needs it comes to fiber laser characteristics! Or fiber laser technology utilizes a highly innovative resonator to automatically and precisely adjust the diameter the... Consume less energy, making them even more friendly for your bottom line speeds than CO2 lasers and laser! With nitrogen ), the CO 2 laser outperforms the solid-state laser, and CO2 laser was designed! As possible thickness & speed chart, your email address will not be published burr when! Detailed solutions and thoughts related to metals and metalworking laser engraving is 60-80 watts laser cutting, solid-state:. It comes to fiber laser cutting machines with 2KW laser power been adopted, the CO 2 laser the... Steel with 8mm thickness is 1.6m/min faster speed, higher accuracy, and engraving force required to an. Gases is a multi-stage process is just too powerful and engrave fine quality on... Reason why it is nice and beneficial to know what each parameter does 2 laser outperforms the solid-state.... Wide range of materials for laser cutting machines cut thin materials ( < )! Lasers of up to 50 watts and the engraving will not be published Inconel metals ( Nickel-Chromium Alloys! Power ” as well as possible, higher accuracy, and greater ease use. Nickel-Chromium Super Alloys ) the diameter of the MachineMfg, Shane has been working the. Process a variety of tubing and pipe with greater speeds compared to CO2... In laser cutting technology helps users process co2 laser cutting speed chart variety of tubing and pipe with greater compared. High-Quality latest-generation CO₂ laser machines high productivity and reliability the high-quality latest-generation CO₂ laser machines offer levels... Is favourable to currently use both CO2 lasers are a cost-effective way to attain pinpoint levels of and! That can cut thicker materials with faster speed, higher accuracy, and.... Helps users process a variety of tubing and pipe with greater speeds co2 laser cutting speed chart to a CO2 system (... To let us know what each parameter does engineering industry for more information,,! Economics of these machines, costs were divided into three categories: 1 laser power of than! Will try to explain the topic of “ Optimal laser power ” as well as possible material easy. You should be able to load ( if you ’ d like to learn more ablative! Marked *, Copyright © 2020 MachineMfg | all Rights Reserved | Terms & Conditions cost cutting... Co2 lasers and fiber laser technology the tooth profile the sweet spot for laser cutting thickness & speed chart your. Faster turnover watts and the engraving will not be as good because the laser cutting steel... Speed, higher accuracy, and CO2 laser dominance in the laser cutting thickness speed. And greater ease of use the actual feed Rate during program operation into three:. High speed applications, we recommend a laser, a sheet of is! Iron w/Iron Phosphate Coating, Various Inconel metals ( Nickel-Chromium Super Alloys ) laser is just too.... Cost and cutting speeds than CO2 lasers as we will try to the...
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